Liquid Resin Casting – Custom Prototyping & Production: Resin Systems | Resin Systems Corporation

Resin Systems' Liquid Resin Casting service offers a flexible, cost-effective solution for producing custom plastic components, subassemblies, and enclosures. Ideal for industrial, scientific, and medical applications, this process enables rapid prototyping and low-to-medium volume production with exceptional design freedom and material versatility.

Benefits :

• Tooling costs up to 90% lower than injection molding
• Fast turnaround: 3–4 weeks from design to finished part
• Suitable for both prototyping and production (1–5000 units)
• Supports complex geometries, undercuts, and encapsulations
• Custom colors, textures, and durometers available
• Compatible with a wide range of materials: epoxies, urethanes, silicones

Key Features :

• Production Volume: Low to medium (1–5000 pieces)
• Lead Time: 3–4 weeks from print to part
• Material Options: Rigid/flexible urethanes, epoxies, silicone rubber
• Customization: Colors, textures, durometers, inserts, threads
• Encapsulation: Overmolding of metal/plastic components
• Design Input: CAD files, mechanical drawings, SLA models
• Tooling: In-house CAD/CAM, CNC machining, pressure & vacuum casting
• Compliance: RoHS-compliant materials available

Typical Applications :

• Rapid prototyping for product development
• Enclosures for electronics and medical devices
• Custom subassemblies for industrial systems
• Encapsulated components for harsh environments
• Short-run production for niche markets

Additional Information :

• Engineering support from concept to production
• Collaborative design optimization
• Full in-house tooling and manufacturing capabilities
• Ideal for replacing machined plastic parts
• Designed and manufactured in the USA